Nheyo ye ultrasonic metal welding muchina
Inoshandiswa kune yechipiri yekubatanidza michina yezvigadzirwa zvesimbi.
1.Overview ye ultrasonic metal welding:
Ultrasonic simbi welding mudziyo unonzi ultrasonic goridhe welding muchina.
Ultrasonic metal welding tekinoroji yakawanikwa mukutanga kwezana ramakore rechi20.Nekuenderera mberi kwekuenderera mberi kwesainzi uye tekinoroji, mhando dzema ultrasonic metal welding machines dziri kuwedzera, uye munda wewelding uri kuwedzerawo.General classification yeultrasonic simbi nzvimbo welding muchina, ultrasonic simbi hobbing welding muchina, ultrasonic simbi yekuisa chisimbiso uye yekucheka muchina, ultrasonic simbi waya harness welding muchina.Zvinoenderana neiyo frequency inogona kukamurwa kuita: yakakwira frequency (50K Hertz kumusoro) simbi welding muchina, yepakati frequency (30-40K Hertz) metal welding muchina, yakaderera frequency (20K Hertz).
2.composition
Kungotaura chete, inoumbwa nezvikamu zvitatu: ultrasonic jenareta, muviri uye welding musoro.Inosanganisira base, bhokisi guru, ultrasonic electric control box uye manual control device, iyo base side inopiwa ne ultrasonic electric control box, chikamu chepamusoro chechigadziko chinopiwa nebhokisi guru, bhokisi guru rinopiwa ne bhuku rekudzora mudziyo, iyo ultrasonic yemagetsi control bhokisi ine bhokisi, PLC chirongwa chekutonga uye switch yemagetsi;Bhokisi guru rinopiwa cylinder uye ultrasonic transducer;Manual control device inosanganisira air pressure gauge uye solenoid valve.Iyo utility modhi ine zvakanakira kushandura longitudinal welding kune inochinjika welding, ine huwandu hwakasiyana hwekushandisa, uye iri nyore kuona otomatiki uye manyore kushanda;Uye lithium, nickel simbi hydride bhatiri electrode, silicon photovoltaic masero, midziyo yemagetsi, mota dzemagetsi midziyo, firiji michina yemhangura chubhu welding.PLC touch screen man-machine interface ye welding program control, simba, frequency kugadzirisa;Nguva pfupi yewelding, hapana kudiwa kwechero flux, gasi, solder, welding spark yemahara, kuchengetedza kwezvakatipoteredza uye kuchengeteka.
3.Kushanda musimboti:
Ultrasonic simbi welding ndiko kushandiswa kwepamusoro-frequency vibration wave kuendesa kune maviri simbi pamusoro kuti isungirwe, pasi pemamiriro ekumanikidzwa, kuitira kuti maviri simbi mativi anokweshana kune mumwe nemumwe kugadzira fusion pakati peiyo molecular layer, zvakanakira kukurumidza, kuponesa simba, kusimba kukuru kwekubatanidza, kunaka kwemagetsi conductivity, pasina spark, pedyo nekutonhora kugadzirisa;Izvo zvisingabatsiri ndezvokuti zvikamu zvesimbi zvakasungirirwa hazvigoni kuva zvakakora (kazhinji zvishoma kudarika kana kuenzana ne5mm), iyo solder yejoini nzvimbo haigoni kuva yakakura zvikuru, kudiwa kwekumanikidzwa.Muchidimbu, simbi welding muchina ndeye kushandisa simba rinogadzirwa neakakwira frequency vibration, simbi dzakafanana kana dzakasiyana, pasi pekumanikidzwa kwakakodzera kuburikidza nekutonhora kwekukuya uye kuchinjika kufamba kwesimbi pamusoro pemamorekuru kupinda mukati, kuzadzisa chinangwa chewelding.Iyi welding musimboti inoshandiswa kune ese ari maviri simbi rolling welding uye simbi chisimbiso uye kucheka.
4.Unhu hwe ultrasonic metal welding:
1, welding: zvinhu zviviri zvakasungwa zvinopindirana, iyo ultrasonic vibration pressure synthesis yefomu yakasimba, nguva yekubatana ipfupi uye chikamu chejoinhi hachiburitse chimiro chekukanda (yakaoma pamusoro) kukanganisa.
2. Mold: Kuenzaniswa ne ultrasonic welding uye resistance welding, mold life irefu, mold kugadzirisa uye kutsiva nguva ishoma, uye zviri nyore kuona otomatiki.
3, mashandisirwo esimba: iyo simbi imwe chete pakati pemhando dzakasiyana dzesimbi inogona kuve ultrasonic welding, zvichienzaniswa nemagetsi welding simba rekushandisa rakaderera.
4, pressure welding comparison: ultrasonic welding kana ichienzaniswa nedzimwe pressure welding, pressure idiki, uye huwandu hwekusiyana huri pasi pe10%, uye kutonhora kudzvanywa welding the workpiece deformation ye40% -90%.
5. Welding treatment: ultrasonic welding haidi kuti pretreatment yepasi iite welded uye post-processing mushure mekugadzira seimwe welding.
6, welding zvakanakira: kugadzirisa ultrasonic welding pasina flux, simbi filler, yekunze kupisa uye zvimwe zvekunze zvinhu.
7, welding effect: ultrasonic welding inogona kuderedza tembiricha yechinhu (welding zone tembiricha haipfuure 50% yekunyunguduka kwese kunyunguduka kwesimbi kusungirirwa), kuitira kuti chimiro chesimbi chisachinja, saka zvakanyanya. yakakodzera kune welding application mumunda wemagetsi.
5.Kushandisa:
Ultrasonic goridhe welding muchina wakakodzera kukwenenzverwa kwemulti-strand stranded wire uye bar wire, welding ye rotor uye rectifier, welding yeasingawanzo simbi yemagetsi joint, welding yehombe size waya uye terminal, welding yemhangura terminal uye beryllium copper alloy, welding. electromagnetic wire terminal, welding yebrashi-yakarukwa waya yemhangura uye main tambo yemagetsi, welding ye-multi-metal wire end, welding ye-multi-strand stranded wire uye terminal, welding ye-multi-strand stranded waya uye terminal.Welding yekusangana musangano, welding yemulti-strand stranded copper terminal uye beryllium copper terminal, welding yeinjini yekubuda waya yekupedzisira, welding yewaya terminal uye yekuumba terminal, welding yeshizha gobvu remhangura nealuminium sheet, welding yetambo yakarukwa uye bhurasho reinjini. , kubatanidza pakati pemabhatiri kuburikidza newelding, welding ye nickel plating lead uye platinamu lead yekupisa tembiricha mudziyo, Welding yesimbi diki simbi nesimbi mesh, simbi foil sheet, yakasimba conductor yemhangura uye ndarira terminal, mhangura yakarukwa waya uye ndarira terminal, brashi furemu musangano. , tambo yakasimba yemhangura uye isingawanzo simbi alloy waya, etc. Kazhinji kushandiswa kwemhangura, aruminiyamu, tini, nickel, goridhe, sirivheri, molybdenum, simbi isina tsvina uye mamwe asiri-ferrous simbi zvinhu pepa, tsvimbo yakanaka, waya, jira, bhandi nezvimwe. zvinhu zvekugadzira nekukasira, ukobvu hwese hunosvika 2-4mm;Inoshandiswa zvakanyanya mumotokari dzemukati zvikamu, zvemagetsi, midziyo yemagetsi, mota, midziyo yefiriji, zvigadzirwa zvehardware, mabhatiri, simba rezuva, zvekufambisa uye mamwe maindasitiri.
6. Zvinoenderana nemaitiro ayo anogona kukamurwa kuita:
1. Fusion
2. Kudyara
Danho rechitatu: Shape
4. Riveting
5. Kurohwa nehana
6. Spot welding
7. Kupisa kunyunguduka
Zvakanakira Ultrasonic simbi welder;
1, kuvimbika kwakanyanya: kuburikidza nenguva, simba, simba uye yakakwirira muganho wekutarisa, chengetedza yakanakisa maitiro ekudzora;
2, kuchengetedza mutengo: kudzivirira zvinodyiwa senge solder, flux, kupeta uye zvendarira zvinhu, ita ultrasonic welding ine zvakanakisa zvehupfumi mabhenefiti ekuita;
3, kuderera kwesimba rekushandisa: simba rinodiwa ne ultrasonic welding ishoma pane kuramba welding;
4, hupenyu hwematurusi: ultrasonic maturusi anopedzwa nemhando yepamusoro-yemhando yesimbi, ine yakanakisa kupfeka kuramba, kuisirwa nyore, yakakwirira welding kurongeka;
5, kushanda kwepamusoro uye otomatiki: yakajairwa welding kumhanya haisi kupfuura 0.5 masekonzi, diki saizi, kushoma kwekugadzirisa basa, kuchinjika kwakasimba, kuita kuti ultrasonic michina ive yekutanga sarudzo yeotomatiki gungano mutsara;
6, tembiricha yakaderera yekushanda: nekuti ultrasonic welding haiburitse kupisa kwakawanda, saka haizoite kuti simbi yekushanda iite annealing, haizonyungudutsa goko repurasitiki, kana kuda mvura inotonhorera;
7, kuwedzera kuvharidzira: kazhinji, iyo yakakwirira-frequency friction ye ultrasonic welding inoita kuti zvive zvisina kufanira kubvisa kuvharidzirwa kwewaya enameled kana kuti kusati kwacheneswa pamusoro pebasa rekushanda;
8, dissimilar metal welding: yesimbi yakasiyana kana yakafanana (yakadai semhangura + mhangura kana aruminiyamu + mhangura) ine yakanakisa welding kupinza kusanganisa maitiro;
9, maficha emidziyo: Iyo kuburikidza nenguva, simba, muganho, frequency yekuona, kuve nechokwadi cheiyo welding, yakatwasuka (isina-fan) yekumanikidza system, mushure mekushongedza ndege kureba yunifomu, nyore kugadzirisa.
Nguva yekutumira: Zvita-03-2022